ÇİMKO CEMENT – 7500 Ton/Day Capacity Clinker Production Line

ÇİMKO CEMENT – 7500 Ton/Day Capacity Clinker Production Line

Project Description
Services Multi – Discipline Engineering Services (Architectural, Structural, Electrical, Mechanical, Infrastructural Engineering Services)

Site Technical Support.

Design Type Basic Design, Detail Design
Contract Date 10.05.2006
Completion Date 31.01.2008
Information About the Project The project was realized as an EPC Contract including the entire design works starting from the lay-out to detail shop drawings, complete local fabrication, civil works and mechanical erection works of ÇİMKO Cement Factory for SANKO Holding Company by EKON-PROKON Joint Venture. Multi-discipline engineering services of all units were carried out by PROKON.

The plant became the biggest cement production line of Turkey with its single kiln, stock hall and total silo capacities. The plant has been completed and put into operation in a very short period like 18 months as the imported part of mechanical equipments were made ready by the client before the award of the contract.

The following structures and units are designed by PROKON:

  • Coal Crushing Plant
  • Circular Coal Mixing Bed
  • Shale Crushing Building
  • Limestone Crushing Building
  • Longitudinal Shale Blending Bed
  • Limestone and Shale Storage Building
  • Circular Limestone Blending Bed
  • Raw Material Storage Bins
  • Raw Mills and Bag Filters (3 nos. 280 tons/hour each)
  • Hot Gas Ducts and Cooling Towers (3 nos.)
  • 2 Raw Mill Silos (20.000 tons each)
  • Coal Mills and Bag Filters (2 nos. 35 tons/hour each)
  • Preheater Tower (130 m high)
  • Rotary Kiln Tertiary Air Duct
  • Clinker Cooler and ESP
  • Clinker Silo (250.000 tons)
  • Additive Storage Bins
  • 3 Cement Mills having 180 tons/hour capacity
  • 4 Cement Silos having 20.000 tons capacity
  • Packing and Truck Heading (4 Lines)
  • Fuel-Oil Storage and Treatment Plant
  • Water Storage and Treatment Plant
  • Main Substation, Unit Substations and Electrical Rooms
  • Central Control and Management Building
  • Workshops and Stores
  • Raw Material and Product Truck Weighing Bridges